Chain Headway Long Edged Milling Inserts: High-Precision Deep & Large Area CNC Machining Solutions up to 30mm Depth
Chain Headway manufactures a series of deep and large area CNC cutting tools designed for high-precision machining. Combining our innovative AE32 series long edge milling inserts with our indexable milling cutters and chamfer milling cutters enables rapid, precise deep-slotting and large-surface operations up to a depth of 30mm. These versatile tools allow operators to work efficiently across both aluminum alloys and alloy steels by selecting the ideal insert grade and corner radius.
💡 Manufactured with micro-grain cemented carbide, all AE32 inserts feature a 32mm cutting edge and 5 corner radius options (0.2, 2.0, 3.0, 4.0, 5.0mm) for maximum flexibility in contouring, profiling, and chamfering!
⚙️ 5 Key Applications of Long Edged Milling Cutters
- 1. Cavity Milling: Rapid deep-cavity metal removal with seamless step transitions.
- 2. Contour Milling: High-precision profiling across large structural components.
- 3. Face Milling: Mirror-smooth surface finishing across expansive face widths.
- 4. Groove Milling: High-efficiency deep-slotting operations.
- 5. Step Milling: Precise 90° shoulder and step milling without tool marks.
🔬 AECX32T3 Long Edge Milling Insert
The Chain Headway AECX32T3 series incorporates an advanced fully ground edge design and high rake cutting angle to clear chips rapidly and prevent built-up edge (BUE) formation. Specialized PVD coatings drastically reduce friction and enhance thermal resistance during high-speed cutting.
Recommended Cutting Parameters
| Machining Material | Grade | Cutting Velocity Vc (m/min) | Feed Rate per Blade (mm/z) | Cutting Condition |
|---|---|---|---|---|
| Aluminum / Al Alloy | OM5005 | 500 – 1800 | 0.05 – 0.25 | Interrupted Cutting |
| Aluminum / Al Alloy | OM5060 | 500 – 1800 | 0.05 – 0.25 | General Cutting |
| Alloyed Steels / Stainless Steel / Cast Iron | OM5035 | 150 – 350 | 0.08 – 0.20 | General Cutting |
AECX32T3 Dimensional Specifications
| Insert Spec | d (mm) | l (mm) | s (mm) | R (mm) |
|---|---|---|---|---|
| AECX32T302ER-F01 | 11.9 | 37 | 3.97 | 0.2 |
| AECX32T320ER-F01 | 11.9 | 37 | 3.97 | 2.0 |
| AECX32T330ER-F01 | 11.9 | 37 | 3.97 | 3.0 |
| AECX32T340ER-F01 | 11.9 | 37 | 3.97 | 4.0 |
| AECX32T350ER-F01 | 11.9 | 37 | 3.97 | 5.0 |
🛠️ Hurricane HRCN Indexable & Shell Milling Cutters
The Chain Headway HRCN Hurricane series is available in shank-type configurations (diameters Ø32, 33, 40mm) and shell-type configurations (diameters Ø50, 63, 80mm) for large surface coverage without tool seam marks:
1. HRCN Shank-Type Milling Cutter Specifications
| Model | L (mm) | l1 (mm) | D (mm) | d (mm) | Flutes | Insert |
|---|---|---|---|---|---|---|
| HRCN-3232-AE32-135L-2T-C | 135 | 75 | 32 | 32 | 2 | AECX32T3 |
| HRCN-3332-AE32-135L-2T-C | 135 | 75 | 33 | 32 | 2 | AECX32T3 |
| HRCN-4032-AE32-135L-2T-C | 135 | 75 | 40 | 32 | 2 | AECX32T3 |
2. HRCN Shell-Type Milling Cutter Specifications
| Model | L (mm) | d1 (mm) | D (mm) | Flutes | Insert |
|---|---|---|---|---|---|
| HRCN-500-FMB22-AE32-4T-C | 60 | 22 | 50 | 4 | AECX32T3 |
| HRCN-630-FMB22-AE32-4T-C | 60 | 22 | 63 | 4 | AECX32T3 |
| HRCN-800-FMB27-AE32-5T-C | 70 | 27 | 80 | 5 | AECX32T3 |
📐 CLM Long Edge Chamfering Cutter
The Chain Headway CLM long edge chamfering cutter features a standard 45-degree cutting angle. Utilizing replaceable AECX32T3 inserts extends the chamfering range across wide diameters (from Ø13mm to Ø58mm) with exceptional surface finish.
| Model | L (mm) | D (mm) | D1 (mm) | d (mm) | l1 (mm) | l2 (mm) | Insert | Weight |
|---|---|---|---|---|---|---|---|---|
| CLM-5920-110L-AE32 | 110 | 12 | 59 | 20 | 23.7 | 50 | AECX32T3 | 0.7 kg |
| CLM-5932-110L-AE32 | 110 | 12 | 59 | 32 | 23.7 | 50 | AECX32T3 | 0.9 kg |
Summary: By pioneering indexable insert technology for aerospace engineering, automotive, and medical component manufacturing, Chain Headway provides cost-effective, high-efficiency tooling solutions that eliminate welded cutter regrinding.
👉 Contact Us Immediately
Please contact us to discover how our deep and large area cutting tools can improve your milling and chamfering productivity, or browse our catalogs for details of our entire product range.
【Contact Info】
📍 Headquarters: No. 232, Wuquan Rd., Qingshui Dist., Taichung City, Taiwan
📧 Email: info@chain-headway.com
🌐 Website: www.chainheadway.com