EXPOMAQ 2024 – Chain Headway CNC Diamond Brushes Series: Automated Surface Optimization & Deburring Solutions
📍 EXPOMAQ 2024 Announcement
As a leading global manufacturer of cutting solutions, Chain Headway will be exhibiting our CNC diamond brushes series at EXPOMAQ 2024 in Poliforum León, Guanajuato, Mexico from June 18 to June 20, 2024. We look forward to seeing you there, and will also be online to answer product inquiries and questions during the show.
One of the major challenges in metalworking is the complexity of post-processing operations that are difficult to replace with machinery, often requiring expensive customized equipment. Surface treatment is a crucial step that directly influences both workpiece appearance and functionality. Chain Headway’s DMB Diamond Grinding Brush series integrates directly into CNC machinery, successfully reducing reliance on manual labor while resolving labor shortages and quality inconsistencies.
💡 Applicable across aluminum, steel, nickel-based alloys, tungsten carbide, glass ceramics, and quartz! Available in #200, #600, and #1000 grit sizes to remove machining marks, burrs, rust, and achieve mirror-like surface polishing.
🔹 DMB Diamond Brushes Versatile Surface Treatment Capabilities
⚙️ Key Features of DMB Diamond Brushes
- Efficient Deburring and Polishing: Exceptional strength, flexibility, and fatigue resistance for consistent surface contact.
- High Hardness Processing: Capable of processing hardened steel and tough materials with hardness up to HRC 60°.
- High Heat Resistance: Withstands temperatures up to 180°C for high-speed wet machining.
- DDB Diamond Dressing Board Restoration: Flatness can be easily restored using the DDB dressing board, significantly extending brush lifespan and saving tooling costs.
📐 Three Types and Sizes for Diverse Workpiece Geometries
Designed to handle flat, recessed, or irregular workpiece contours with maximum flexibility:
1. Straight Shank Diamond Brushes (⌀10–25mm)
Ideal for small localized surface areas, internal features, and edge radius deburring.
2. Shell Type Diamond Brushes (⌀50–100mm)
Mounted on standard arbors for large surface plane scanning and rapid removal of machining marks.
3. Straight Shank T-Type Diamond Brushes (⌀25.4–63.5mm)
Engineered specifically for side walls of grooves, shoulder edges, and internal cross-hole burrs.
💡 Usage Guidelines for DMB Diamond Brushes
- Diameter Selection: The grinding path should completely exceed the workpiece dimensions, so select a brush diameter larger than the target area.
- Cutting Parameters: Recommended depth of cut (Ap) is 0.5–2mm at spindle speeds (S) of 1000–4000 RPM. Must be used with cutting fluid for cooling.
- Engagement Ratio: Maintain a 25%–45% engagement ratio of the brush diameter over the workpiece edge for optimal deburring results.
- Reverse Rotation Technique: For removing edge burrs after milling (where the cutter rotated clockwise), set the spindle to counter-clockwise (reverse) rotation for maximum shear efficiency.
📈 Real Machining Cases
Summary: The remarkable effectiveness of Chain Headway DMB Diamond Brushes enables consistent, high-precision surface finishes directly on CNC machines—saving labor overheads while boosting throughput.
👉 Contact Us Immediately
For more information and latest updates, visit our official website or follow us on Instagram, Facebook, and LINE. To explore our full product range, please download the catalog here: Deburring Removing Machining Marks Polishing Catalog.
【Contact Info】
📍 Headquarters: No. 232, Wuquan Rd., Qingshui Dist., Taichung City, Taiwan
📧 Email: info@chain-headway.com
🌐 Website: www.chainheadway.com